Procurement of non-standard automation equipment is all production factories must be involved in establishing the factory problem, then understand the precautions in the purchase of non-standard automation equipment manufacturers can save a lot of unnecessary trouble, can also be for the factory to save a huge follow-up expenses.
Non-standard automation equipment to buy the first need to pay attention to their own situation
First, the process is necessary to put on the automation equipment in general under the circumstances to consider the introduction of automation equipment instead of manual operation:
1 poor working environment, such as spraying and welding operations, etc.;
2 manual operation to make the product quality unstable or not meet customer requirements;
3 the product is larger or heavier, difficult to operate.
4 product production cycle and long life. For just to save manpower for the purpose of automation, personal recommendations need to be carefully assessed.
Two, the process is suitable for automatic equipment
Stability of 1 components: product quality is not stable upstream flow down. If the component is not stable, the quality of the products manufactured by the equipment may not be as artificial as possible, or it may cause frequent downtime.
2 the complexity of the operation: the complexity of the operation determines the cost of automation equipment and automation equipment technology feasibility. Even for industrial robots, complex assembly operations are difficult to implement.
Packing 3 parts: if you want to realize automatic feeding, need to change the original packaging to make material on the mechanical device can crawl to the parts, due to change packing cost increase to the cost of computing automation.
The 4 part of the separability: if you want to achieve artificial feeding, to assess the separability of components. Especially for small parts, such as screws, etc..
Three, how to meet the requirements of Lean Design
1 using a single task of small equipment, rather than the use of multi tasking large equipment; the more complex the device, the higher the cost, the worse the reliability, but also the flexibility to deal with changes in demand is also low;
2 do not blindly pursue high speed equipment, equipment efficiency should meet the needs and ensure the quality of products as the principle.
3 as far as possible to avoid batch processing equipment, batch processing equipment, although the efficiency has certain advantages, but will hinder the flow, so that the production cycle is too long. Non-standard automation equipment to buy second need to pay attention to the problem of after-sales service, such as the price of the machine is not expensive if the problem needs to be repaired, then it is not a small fee. Therefore, we need to choose a good after-sales service automation equipment manufacturers.
They can not only for the buyer to provide door-to-door service and installation, when the machine is in use in the process if there is any problem, the company will immediately home maintenance, so it can reduce the influence of the purchaser because the machine clap production activities as much as possible.
Non-standard automation equipment to buy third need to pay attention to the price problem. Price is a very sensitive topic, I believe all the buyers want to spend less money to buy better equipment. However, as we all know, the price and the quality of the products are linked. Therefore, we can not blindly go to petty gain, to buy those cheap machines. Although these machines when buying cheaper, but in the use of the process is certainly not obvious that the price is slightly more expensive good, these machines are spent in maintenance and maintenance is also a lot of money.
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